KAMISHIBAI CHECK
Standard work posted
Team lead · Every shift
WHAT GOOD LOOKS LIKE
Current revision posted at the station, legible, matching what the operator is doing.
Lean toolkit / 14
Kamishibai Cards
Six standing checks, three minutes each. Green face out means it passed today. Red face out means it did not, and the card stays red until the action is closed.
Mark each card as you do the check, at the process. The board is a visual of whether the checks are happening at all, which is usually the more interesting question.
One check per card. If a card takes more than three minutes, it is two cards.
Checks done0of 6
Passed0green face out
Failed0stay red until closed
KAMISHIBAI CHECK
First piece verified
Team lead · Every run
WHAT GOOD LOOKS LIKE
First piece checked against print, recorded and signed before the run continues.
KAMISHIBAI CHECK
Error-proofing verified
Supervisor · Daily
WHAT GOOD LOOKS LIKE
Poka-yoke tested with a known bad part. Result recorded. Device not bypassed.
KAMISHIBAI CHECK
5S standard held
Team lead · Daily
WHAT GOOD LOOKS LIKE
Everything in its marked home, area clean, nothing stored on the floor.
KAMISHIBAI CHECK
Abnormality response
Supervisor · Daily
WHAT GOOD LOOKS LIKE
Last shift's abnormalities logged with a response and an owner. Andon works.
KAMISHIBAI CHECK
Actions closing on time
Manager · Weekly
WHAT GOOD LOOKS LIKE
Open actions from audits and huddles closed by their date, or re-committed with a reason.
Kamishibai Cards · DF Consulting · df-consulting.net · david@df-consulting.net