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Lean toolkit / 17

Skills Matrix

Who can run what, unsupervised, today. Not who was trained once. The matrix exists to show you which jobs stand one absence away from a stoppage.

XLSX templatePDF template Entries stay in this browser

Click a cell to cycle the level. Any task with fewer than two people at level 3 or better is a single point of failure — schedule the cross-training before it costs you a shift.

0 not trained · 1 in training · 2 can do with help · 3 works alone · 4 can train others.

Jobs nobody can run0level 3+ coverage of zero
Single points of failure0only one person qualified
Covered0two or more qualified
Trainers available0people at level 4

The matrix

Click a cell to cycle 0 → 4
Team memberRole
Coverage — people at level 3+
Risk
0 not trained 1 in training 2 with help 3 works alone 4 can train others

Cross-training plan

Close the gaps the matrix just showed you
#PersonTask to learnTrainer Complete byStatus

Working on something harder than a worksheet?

Tools do not fix processes. People with a method do.

I am David Fowles. I have spent 25 years in nuclear operations, power generation field service, manufacturing quality and supply chain, and I build the capability to keep an improvement after I leave. If one of these sheets has shown you something you would rather not solve alone, say so.

Email me See what I do

david@df-consulting.net
Connecticut, United States