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Lean toolkit / 06

Standard Work Combination

Manual, machine and walk time for one operator through one cycle, laid against takt. Walk time is the line item nobody records and everybody pays for.

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Time the job at the process, ten cycles, and use the lowest repeatable time — not the average and not the best ever.

Manual is hands-on time. Auto is the machine running unattended, which does not add to the operator's cycle. Walk is the steps between elements: count it, then design it out.


Takt time—sec / pc
Operator cycle—manual + walk
Walk time—sec, and its share
Machine time—sec, unattended

Work elements

In the order the operator does them
#Work element Manual (s)Auto (s)Walk (s) ElementCumulative% takt Waste observed
Cycle total0.00.0 0.00.0—

Element time against takt

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I am David Fowles. I have spent 25 years in nuclear operations, power generation field service, manufacturing quality and supply chain, and I build the capability to keep an improvement after I leave. If one of these sheets has shown you something you would rather not solve alone, say so.

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